STELLA! The Complete Build...

A Street Truck Aimed to Inspire

The classic movie, “A Streetcar Named Desire,” was recently selected for preservation in the United States National Film Registry for being “culturally, historically or aesthetically significant.” Lately, it seems that ’88-’98 Chevy trucks are quickly being known to have the same qualities in the truck enthusiast world. GMT400 trucks were on every street corner and car show in the ’90s. With massive production numbers and excellent engineering, these Chevy trucks are still pretty easy to come by and available in many different forms, including shortbed, longbed, quad cab and even two different SUV platforms. Oftentimes, the guy who’s buying and restoring these trucks wanted one in his teen years, and now he’s older, generally successful and more financially stable than when he was 16 years old. These factors also drive custom parts manufacturers to focus on making products for the industry icons and get ahead of the popularity curve.

’88-’98 Chevy trucks

It’s easy to talk the talk and say you’re a fan of this body style, but it’s far more impactful to walk the walk and own one yourself. So, we took the challenge and jumped into the deep end of desire by picking up a running, driving ’95 Chevy C/K truck from the original owner for a smooth $2,000. Cold A/C and a solid cranking 4.3-liter V-6 gave this truck the appeal, but the full gas tank and a fresh oil change showed us that the previous owner still had love for this 20-plus-year-old family member.

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To quickly explain the project’s name: “Stella” is a Latin term meaning “star.” The name popped in our heads after we ordered our 22-inch American Racing Nova wheels. The word “Nova” is a female name of Latin origin that has a definition of both “newness” and “of great energy.” It’s also an astronomical term for a star that suddenly increases in brightness, just like this truck’s future. (Plus, Stella was a pretty stellar character in “A Streetcar Named Desire.”) So, with all that in mind, the name Stella just fits, don’t you think?

Over the next few pages, we’re going to take you through the process of giving this truck new life on the same old roads it’s been cruising down since its inception, first starting with a new suspension, upgraded disc brakes and a new set of wheels and tires. That’s only the beginning, but you have to follow along to see the rest. If this truck doesn’t motivate you to go out and start wrenching on your own OBS project, I’m not sure you picked up the right publication. Now let’s get to the good stuff!

This is the ’95 Chevy C/K that we originally picked up for a mere $2,000. We purchased it from the original owner. It has 150,000 miles on the factory-installed engine, cold air conditioning, and a handwritten chart that records all of the basic maintenance that has ever been done. She’s the perfect project truck, and we named her Stella for “female star” because we intend to make her famous!

Chevy Frame — Before we got down to the nitty gritty, Dallas Maynard from **Full Pen Fabrication** removed the bed and pressure cleaned the frame. Twenty-plus years of rust and road grime is better off in the driveway than in your face—am I right?

RideTech C-notch — To get the truck as low as we want it, we need to make some clearance in the factory frame rail. If we don’t, the axle will hit the frame every time we hit a bump, and the sound it makes is something we don’t want to hear! **RideTech** supplied this C-notch with our new suspension kit so the frame was traced, drilled and sliced before our new C-notch was bolted in. This bolt-on C-notch reinforces the **OEM frame rails** and features integrated **suspension mounts.**

This **bolt-on wishbone** system greatly improves traction, handling and ride quality while offering a 4- to 6-inch drop in height. Installation does not require any welding or major modifications to the bed floor. It includes patent-pending R-joint rod ends to eliminate binding and noise. The **HQ Series coilovers** are direct bolt-on and allow for easy adjustment.

Front HQ Series coilovers include **bolt-on upper shock mounts** to allow more ground clearance and maximum suspension travel, front upper and lower StrongArm tubular control arms, front and rear HQ Series coilover shocks, front **sway bar and HD drop spindles.**

This **Pro Performance** 14-inch front and 13-inch rear **big brake kit** is designed for **’88-’98 GM trucks** and SUVs. This kit does not require machining to the axle or rotors, and the caliper has an integrated parking brake option. This brake kit will work with any disc brake drop spindle, such as **McGaughy’s**, **Street Edge** or **Belltech**. You will receive a template and instructions on modifying your spindle, which requires cutting of the caliper “ears” and drilling and tapping for the caliper mounting bracket. They look amazing behind our **22-inch American Racing wheels** and **Nitto Invo tires.**

**Classic Industries** offers this reproduction black **plastic grille** as well as the dual composite headlamps and corner lights that are all designed to replace the original. This conversion is as simple as unbolting the original grille and headlights and swapping in the new stuff. To swap the headlight plugs, we turned to **MrTailLight.com** for the kit. The company offers the new headlight plugs and all the mounting hardware you need to take the guesswork out of the process. We can’t convey how simple this process is and it’s very affordable.

Now to focus on the **engine swap.** The factory **4.3-liter V-6** has got to go, but since this is a perfectly running engine and transmission, we will save it for a quick flip project. The crew at **Overpower Customs** yanks engines on the daily so ripping this one out is child’s play. Jason and Trey removed all the plugs and bolts before hooking it up to a forklift. Replacing it will be a new **BluePrint Engines** **383ci Stroker motor** paired up to a **Centerforce clutch** in our **American Powertrain transmission**.

Cleaning the engine bay — Before the new engine can go in, Trey pressure cleaned the engine bay to remove all the old grease and grime. The core of this truck is in great shape!

Our **BluePrint Engines 383ci Stroker engine** comes turnkey other than the drive pulleys. So, before they bolt up the new 5-speed **American Powertrain** **transmission**, a **Vintage Air** Front Runner drive **pulley kit** goes in. The completed kit looks amazing! It is nice and tight to the block, so we don’t have to worry about fitment when installing the engine. Also, the Bright finish gives its the quality look they deserve.

To control our fuel delivery system, we chose to go with Edelbrock’s new Pro-Flo 4 electronic fuel injection. The Pro-Flo 4 is not just a replacement for your carburetor. It’s a complete engineered system that provides the ultimate in performance, drivability and quality. This will result in a smoother idle, faster acceleration, better peak power, improved fuel economy and the ability to control detonation, all in the E-Tuner 4 app.

The key to the improved performance is the fuel injector location, which is at the end of the runner on the intake manifold right before the airflow stream enters the combustion chamber. This location provides a more efficient mixture control that’s unaffected by varying intake manifold runner temperatures and length.

Next to be bolted to the block are our Hedman Hedders designed for the SBC 350ci engine. Hedman Hedders began as a one-man shop in 1954. Bob Hedman, founder of Hedman Hedders, sold his highly sought-after exhaust tubes to fellow racers on the salt flats of the Mojave Desert. But what started out as a way to make a few bucks to pay for Bob’s racing hobby quickly turned into the premier header manufacturer for both the racing and street header marketplaces.

Centerforce is the clutch of choice for our project and recommended by American Powertrain. The Centerforce II Clutch Series utilizes a full facing disc with premium friction materials and a pressure plate with centrifugal weights. It offers superb holding power and maximum clutch life, making this clutch ideal for selected street/strip, off-road and towing applications.

• Patented centrifugal weight design
• Patented ball bearing pressure plate
• High quality friction material
• Light pedal effort
• Increased holding capacity
• Smooth engagement

American Powertrain’s Pro-Fit kits for 88-98 Chevy/GMC C1500 OBS GMT400 trucks come in either 5 or 6-speed. There is no need to cut the floor if your truck is already manual since it fits in the factory location. This kit reuses the original cross-member. It’s actually a very easy install!

Benefits Include:
30-50% increase in fuel economy
Low RPM cruising for greatly reduced driver fatigue and an improved highway driving experience.
Reduced engine wear leading to longer engine life
Cooler engine operating temperature

The 88-98 Chevy kit includes
AP Revolution Shifter Mechanism locates shifter that will fit bench or bucket seats
Seamless DOM Driveshaft Assembly that has been race balanced
Solid U-Joints
A Driveshaft Slip Yoke made from Cryogenically hardened steel
Polyurethane Transmission Mount
Greased and pre-packed pilot bearing with stainless rollers
Reverse Light Harness
Electronic Speedometer Conversion
Shifter Knob and all the Hardware and instructions you need.

With the engine fully assembled, Trey can slide the engine into the bay and start prepping the cooling system. We used a set of factory V-8 motor mounts to bolt it to the frame and Mishimoto radiators and electric fans. This is a 6.2-liter (383ci) diesel cooling system that Trey recommended for additional cooling. To make it all work correctly, Trey installed a factory OEM diesel coolant reservoir and made a trick aluminum coolant transfer pipe.