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Installing a Self-Tuning EFI System

Marcel Venable And Jason Mulligan . May 28, 2025 . Tech
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Converting Your Carbureted Truck to Modern Self-Learning EFI

One of life’s greatest challenges is fear, and the best way to overcome it is to arm yourself with knowledge. Fear can take any shape depending on the individual, but the most common form I’ve encountered (and even suffered from myself) is of computers and technology when it comes to building custom trucks.

I’m not really sure what it is about computers. Most of the guys I talk to think of electronics as a different language, and they don’t have any desire to learn it. Whether you’re an old school motor guru who times his engine by ear, or a newbie who doesn’t have a clue about what they’re doing, getting the most from your engine can be an overwhelming task. But if our common enemy is the computer, we’re all missing out on a powerful tool that can benefit engine performance.

Let’s take, for example, how truck manufacturers and professional engine builders view computers. To these folks computers are just another tool in the toolbox. A good example of how engineers use computers to improve truck performance is the advancement of electronic fuel injection or EFI. I know EFI has been around for many decades and it’s used on everything from factory power plants to high horsepower engines, but what is the main reason why EFI gives us such an advantage over its tried and true counterpart the carburetor? Efficiency and adjustability, my friend!

Electronic fuel injection allows the individual to control many more variables than a carburetor will ever permit. Anybody who has ever had a carbureted engine knows that cold starts, flooding, stalls, hesitation and poor fuel mileage can all be traced to a poorly tuned carb, which is essentially outdated fuel delivery technology.

So what’s the big deal, why is EFI so scary? Most truck owners know about computers, and that EFI is a good way of producing more power and efficiency, but most don’t know anything more than EFI involves the use of a computer and years of computer tuning experience to work well. Plus, in the past, most EFI systems were very exotic and expensive, making them less desirable for the home builder.

Thank goodness for the guys at Holley, who know a few things about how to get the most out of a fuel system. Their Avenger EFI system was designed for the regular guy to gain all of the advantages of converting their old carb setup to a modern day EFI without a degree in computer science or a second mortgage. As a matter of fact, the Avenger system uses a self learning method, a sort of “artificial intelligence.” Various options for different intake manifold setups and horsepower needs are available as well to ease the process.

Before the initial start up of the engine you’ll need to load the computer with information so that the ECU has a base to begin tuning itself to important variables, including elevation changes, load, ambient air pressure, heat and even your driving habits. The computer, or ECU, then constantly monitors the air/fuel ratio control throughout the engine’s operating conditions for you, supplying an accurate air/fuel mixture to the engine no matter the operating conditions.

Other key reasons to kick the carb is the superior throttle response. With a more efficient fuel/air mix ratio, the intake manifold design can be properly utilized to improve air velocity at the intake valve. This will improve torque and horsepower gains the more you drive it. You can also expect improved emissions as cold engine and wide open throttle enrichment is reduced with this EFI system. Fuel puddles in the intake manifold will no longer be a problem, resulting in better overall fuel economy and improved emissions.

Want to know how it’s all done? Let’s take a look into how to install this Holley Avenger EFI system on a small block Chevy 383 from Blueprint Engines. ST


[01] Here’s a look at the Avenger system from Holley. The kit includes the bolt-on throttle body, ECU and handheld controller, and all of the plugs, sensors and wires needed. An inline fuel pump and filter are included as well. The return fuel line is all you need.
[02] Although your factory tank can be converted, C-10 saddle tanks are a pain in the butt and require two pumps and two returns, so we went ahead and ordered a new tank from Rick’s Stainless Tanks that relocated the factory saddle tanks to a single version behind the rear axle.
[03] We asked for an EFI tank model that features a fuel line return bung, which is required with all EFI setups.
[04] The Holley Avenger EFI 4-bbl throttle body is bolted onto the manifold to replace the carburetor.
[05] The tank is mounted then the fuel pump and supply and return lines were run to the front towards the engine and connected to the TBI.
[05a]
[06] A new Lokar throttle linkage assembly is hooked up to the TBI.
[06a]
[07] The manifold air pressure sensor (MAP), coolant temperature sensor (CTS), manifold air temperature sensor (MAT), throttle position sensor (TPS) and the wide band oxygen sensor (WBO2) were installed.
[07a]
[07a]
[08] The vacuum hoses and supplied PCV are connected to the Mr. Gasket chrome valve covers from Summit Racing. A bung is welded to the exhaust to run the O2 sensor.
[09] The next step is a lot easier than it looks because the wiring is plugged directly into the sensors without any hassle. The harness literally matched itself up to all of the sensors naturally.
[10] We drilled a hole through the firewall to route the harness up to the ECU we mounted behind the dash. After we got things tied down and routed properly, we double- checked all of the connectors and grounds before firing it up.
[11] Now it’s time to set up the ECU using the handheld controller. Before you start up the engine, you’ll need to follow the handheld controller’s prompts through the initial calibration steps needed to set up the ECU. The ECU only needs some basic information, such as engine displacement, camshaft specs and type of distributor, to create a basic calibration that will accurately run your engine.
[12] The engine idled perfectly right when we fired it up, but we needed to sync engine timing to the Avenger EFI ECU. We raised the engine rpms up to 2,000 and adjusted the timing. Now all we need to do is drive it out on the road to engage the self-teaching mode that finalizes the tune.


SOURCES

HOLLEY
Holley.com

LOKAR
Lokar.com

PPC CUSTOMS
121 Sunnyside Ste. 204
Clovis, CA 93612
559.281.8484

RICK’S TANKS
915.760.4388
Rickstanks.com

SUMMIT RACING
Summitracing.com


 

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